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High Speed Datenkabel CAT 5E für die Bahnindustrie

High Speed Datenkabel CAT 5E für die Bahnindustrie
Dateigröße:
187.61 kB
Datum:
20. Oktober 2020

Hochgeschwindigkeitsdatenkabel mit 100 MHz (CAT 5E)

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TE Connectivity’s 100 MHz high performance networking cable for railway supports traditional train bus and fast Ethernet applications. The enhanced design enables designers to balance performance requirements with installation time, lowering total costs and assuring system performance. Currently Cat5e cables are the predominant data cable type used within the Rail industry. 

 

Description

  • Two twisted pairs (in a quad formation) with an overall braid-shield
  • Supports fast Ethernet applications
  • Standard design for most modern day rail applications
  • Stranded conductors for flexible cable applications
  • Improved EMI shielding effectiveness, prevent external interference to signals and reduce noise
  • High performance rail qualified to EN 45545-2
  • Cross linked outer jacket version available for harsh environments
  • Can produce bespoke design to meet customers exact needs available

 

CharakteristicsCAT 5E high speed rail data cable

  • Flame Retardant
  • Halogen Free
  • Low Toxicity
  • Low Smoke
  • Oil and Fuel Resistant
  • Acid / Alkali Resistant

 

Standards and Specifications

  • EN45545-2
  • IEC 61156-6
  • ISO/IEC 11801
  • EN 50264-1
  • R15/R16 – Hazard Level 3
  • EM104

 

Please contact us for further information and part numbers.

Changelog

 

Mechanical Specifications 
Conductor Stranded Tinned Copper
Construction S/FTQ
Number of Conductors 4
Number of Pairs 2
Cross Section 22 AWG, 24 AWG, 26 AWG, 0.50mm2
Temperature Range -25°C to +75°C

 

 

Physical Characteristics  0.50 mm2 / 20 AWG 22 AWG 24 AWG
Structure Construction SF/UTP SF/UTP SF/UTP
  Number of pairs 4C / 2 Pair 4C / 2 Pair 4C / 2 Pair
Conductor AWG 0.50mm2 22 AWG 24 AWG
  Conductor material Stranded Tinned Copper Stranded Tinned Copper Solid Bare Copper
  Conductor dimension (mm) 19/0.185 +/- 0.02 mm 19/0.16 +/- 0.08 mm 0.52 +/- 0.02 mm
Insulation Insulation material PE Thermoplastic Polymer PE
  Insulation dimension (mm) 2.00 +/- 0.08 mm 1.55 +/- 0.08 mm 1.02 +/- 0.05 mm
  Nom. thickness (mm) 0.60 mm 0.45 mm 0.25 mm
Cabling Twisting lay length N/A N/A N/A
  Cabling lay length ≤100 mm ≤100mm ≤100 mm
Shield Individual shield and material N/A N/A AL-Foil
  Primary overall shield & material Stranded Tinned Copper Stranded Tinned Copper Stranded Tinned Copper
  Shield nom. Coverage 80% Min. 85% Min. 80% Min.
Outer Jacket Outer jacket material EM 104 EM 104 EM 104
  Outer jacket thickness (mm) 1.00 mm Nom. 0.90 mm Nom. 0.80 mm Nom.
  Overall nom dimension 8.50 +/- 0.50 mm 6.80 +/- 0.50 mm 5.20 +/- 0.30 mm
  Outer jacket colour TE Blue TE Blue TE Blue

 

 

Mechanical Characteristics  0.50 mm2 / 20 AWG 22 AWG 24 AWG
Outer Jacket          Operating temp range -25°C to +75°C -25°C to +75°C -25°C to +75°C
Bulk cable weight 100 kg/km 66 kg/km 41 kg/km
Max. recommended pulling tension 80 N 80 N 80 N
Min. bend radius (Install) 70 mm 70 mm 8 x O.D.
Tensile strength ≥10 Mpa ≥9 Mpa ≥9 Mpa
Elongation ≥125% ≥125% ≥100%
Ageing condition 120°C x 240hrs 120°C x 240hrs 120°C x 240hrs
After ageing tensile strength ≥70% of Unaged ≥70% of Unaged ≥70% of Unaged
After ageing elongation ≥70% of Unaged ≥70% of Unaged ≥70% of Unaged
Cold bend No cracks (-25°C/4hrs) No cracks (-25°C x 4hrs) No cracks (-25°C x 4hrs)
Hinweise

 

Electrical Characteristics  0.50 mm2 / 20 AWG 22 AWG 24 AWG
Finished Cable        Nom. mutual capacitance ≤5.6 nF/100m(@ 1kHz) ≤5.6 nF/100m (@ 1kHz) ≤5.6 nF/100m (@ 1kHz)
Pair-ground capacitance unbalance ≤160 pF/100m ≤160 pF/100m ≤160 pF/100m
Nominal velocity of propagation 70% 66% 66%
Max. delay skew N/A N/A 45 ns/100m
Max. conductor DC resistance 40.1 Ω/km (@ 20°C) 60 Ω/km (@ 20°C) 93.8 Ω/km (@ 20°C)
Max. conductor resistance unbalance 5% (@ 20°C) 2% (@ 20°C) 2% (@ 20°C)
Min. insulation resistance 150 MΩ/km 500 MΩ/km 5000 MΩ/km
Max. operating voltage - UL 300 V 300 V 300 V

 

 

General Properties    
Test Method Result
Properties in the State as Delivered EN 60811-1-1 Clause 9.2 Tensile -- 10.0 mPa Min.Elongation -- 125% Min.
Properties After Ageing in Air Oven EN 60811-1-1 Clause 8.1 Tensile -- +/-30% Max.Elongation- - +/-30% Max.
Hot Set Test EN 60811-2-1 Clause 9 Under Load  ≤100% After Unloading ≤ 25%
Water Absorption (Gravimetric) EN 60811-1-3 Clause 9.3 15 mg/cm2 Maximum
Ozone Resistance EN 50305:2002 Clause 7.4.2 No Cracks
Mineral Oil Resistance EN 60811-2-1 Clause 10 Tensile -- +/- 30% Max.Elongation -- +/-40% Max.
Fuel Resistance EN 60811-2-1 Clause 10 Tensile -- +/- 30% Max.Elongation -- +/-40% Max.
Bending Test at Low Temperature EN 60811-1-4 Clause 8.2 No Cracks at -40°C
Elongation Test at Low Temperature EN 60811-1-4 Clause 8.4 30% Min.
Assessment of Halogens EN 50267-2-2, EN 50267-2-1, EN 60684-2 HCL and HBr ≤ 0.5%Ph ≥ 4.3 Conductivity ≤ 10.0 uS/mHF Content ≤ 0.1%
Toxicity EN 50305:2002 Clause 9.2 ITC Max. 3
Acid Resistance EN 60811-2-1 Clause 10 Tensile -- +/- 30% Max.Elongation -- 100% Min.
Alkali Resistance EN 60811-2-1 Clause 10 Tensile -- +/- 30% Max.Elongation -- 100% Min.
Flame Propagation - Single Cable IEC 60332-1-2 Charring Confined to between 50mm to 540mm
Flame Propagation - Bunched Cable EN 50305 Clause 9.1.1 Max. burn length 2.5m
Smoke Testing EN 61034-2 3m cube box 70% min. transmittance
Toxicity of Sheath EN 50305 Clause 9.2 ITC Max. 3

 

Part Description Hazar Performance Sheath Performance Part Code Part Number
CAT5E 4 x 0.5MM2 QUAD CABLE LSZH EN 45545-2 HL3 - TECC0029C5 2332021-1
CAT5E 4 x 22AWG QUAD CABLE LSZH EN 45545-2 HL3 - TECC0030C5 2332022-1
CAT5E 4 x 24 AWG QUAD CABLE LSZH EN 45545-2 HL3 - TECC0052C5 2351921-1
CAT5E 4x 22AWG CAT5E RXL EN 45545-2 HL3 EN 50264-1 - EM 104 TECC0026C5 2320808-1
CAT5E 4 x 0.5MM2 QUAD CABLE RXL EN 45545-2 HL3 EN 50264-1 - EM 104 TECC0029C5-XL 2358579-1
CAT5E 4x 22AWG QUAD CABLE RXL EN 45545-2 HL3 EN 50264-1 - EM 104 TECC0030C5-XL 2358580-1
CAT5E 4x 24AWG QUAD CABLE RXL EN 45545-2 HL3 EN 50264-1 - EM 104 TECC0052C5-XL 2358581-1
 
 
 

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